Rotary Tiller Automated Robotic Welding Station

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Industrial Automation & Intelligence Solutions

Stock Code：831045

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Rotary Tiller Automated Robotic Welding Station

The rotary tiller robotic welding station is divided into two parts: the rotary tiller shell robotic welding station and the rotary tiller frame robotic welding workstation. The welding methods can be metal arc welding (MIG, MAG, CO2 welding) or non-metal arc welding (TIG, plasma arc welding). Since the welded workpiece is long, a single-sided ground rail is used to drive the welding robot to walk, and the positioner drives the workpiece to rotate to ensure welding of workpieces of different sizes and welds in different positions. The single-machine double-station layout means that while the robot is welding at one station, the other station can clamp and unload the workpiece. By reasonably configuring the operators, the efficiency of the system can be maximized.

Application:

Automated robotic welding for rotary tiller (rotary tiller) is widely used in welding tasks in the fields of bicycle accessories, electric vehicle accessories, guardrails, agricultural machinery, engineering machinery, furniture accessories, auto parts, car seats, sports equipment, medical equipment, hardware and electrical machinery, and other hardware manufacturing fields.

Advantage

1. The robotic welding station has a simple configuration and flexible layout.
It can be laid out according to the actual situation, effectively avoiding the interference of the fixture, double-station configuration, flipping positioner and fixture, stabilizing and improving the welding quality, and better ensuring high-quality welding.
2. It is suitable for mass production of products, and welding of workpieces with many welds and non-centralized positions.
Through the flipping and moving device of the positioner, combined with the change of the robot's own gun posture, the accessibility and state of the welding gun can be better guaranteed for straight lines, arcs and other complex welds.
3. The double-station layout has high production efficiency and good product quality.
It can effectively prevent the idle time of the robot during workpiece disassembly, improve the efficiency of the robot, and ultimately improve its production efficiency.
4. Flexible configuration, customizable according to demand, high flexibility
The corresponding configuration can be selected according to the needs of the product, shortening the preparation cycle for product modification (only need to modify the software and necessary fixtures, etc.), and reducing the corresponding equipment investment.

Structure

Product structure:
The rotary tiller (rotary tiller harrow) robot automated welding workstation consists of a long-arm welding robot FD-V6L, a robot mounting base, a suspension beam, a single-axis pneumatic positioner, welding fixtures (designed and manufactured for customer workpieces), a robot control system, a robot teaching pendant, a welding power supply, a robot-specific welding gun, an external control box, and a robot walking slide.

Parameter

Project	Parameters
Workpiece size	Can be designed according to the user's workpiece size
Workpiece weight	Can be designed according to user requirements
Welding speed	Generally 5 to 50 mm/s, selected according to the size of the weld
Robot repeatability	±0.1 mm
Moving mechanism repeatability	±0.15 mm
Positioner repeatability	±0.3